Stainless Steel Electric Heating Homogenizing Tank

Product Introduction:

The stainless steel electric heating homogenizing tank uses the centrifugal force generated by a high-speed, high-rotational rotor to throw materials radially into the narrow, precise gap between the stator and rotor. Under the combined effects of centrifugal extrusion, impact, and other forces, materials are dispersed, mixed, and emulsified. This machine features a compact structure, small volume, light weight, easy operation, low noise, and stable operation. Its key advantage is that it does not grind the medium during the production process, integrating high-speed shearing, dispersion, homogenization, mixing, and crushing into one unit. The emulsification tank is widely used in various industries to mix and emulsify materials, improving production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system, and online detection system. It can be used for researching and producing creams, chemical synthesis reactions, and high-viscosity material mixing. Both laboratory and production models are available, and personalized customization is also provided.

Working Principle:

The batch-type vacuum emulsifier operates under vacuum conditions, using a high-shear emulsifier to rapidly and uniformly distribute one or more phases into another continuous phase. It leverages the powerful mechanical kinetic energy to subject materials to hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through the combined effects of centrifugal extrusion, impact, tearing, and other forces, materials are instantly and uniformly dispersed and emulsified. After high-frequency circulation, high-quality products with a fine, bubble-free texture and stability are obtained.

Product Features:

1》Soft sealing between the mechanical seal and the tank body allows materials to operate under vacuum.　　

2》The tank body can be heated by electricity, steam, or oil-water circulation.

3》The temperature detection device on the tank body ensures temperature control, and the coil in the jacket enables cooling.

4》The inner wall of the tank body is precision-machined by a large vertical lathe, ensuring that the movable scraper can scrape off materials from the inner wall and bottom of the tank during rotation.　

5》Another set of high-speed dispersers inside the tank subjects various materials to intense shearing, dispersion, and mixing.　　

6》The stirring paddle and high-speed disperser inside the tank both adopt frequency conversion speed regulation, allowing different rotational speeds to be selected according to different processes and viscosities.

Equipment Parameters:

Consists of a tank body, stirring device, and batch-type high-shear emulsifier. The slow-speed stirrer is composed of a middle pitched-blade paddle stirrer and a frame stirrer capable of mixing high-viscosity materials. Scrapers for wall cleaning are installed around the frame stirrer, whose function is to continuously create new interfaces between the container inner wall and materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial guide grooves. The specially designed upper and lower blades of the impeller rotate at high speed, sucking materials from both the upper and lower sides of the impeller at high pressure, then ejecting them outward at high speed via centrifugal force. Due to the small gap between the impeller and stator, materials undergo a series of complex physical reactions such as intense shearing, extrusion, mixing, jetting, and high-frequency oscillation during suction and ejection, fully emulsifying the mixed materials. Since the slow-speed stirring operates in the same-direction reverse rotation, it continuously circulates materials from top to bottom throughout the container, achieving mixing, dispersion, homogenization, and emulsification.

Application Areas:

Food Industry: Soy sauce, seasonings, mayonnaise, cheese, instant foods, infant formulas, jams, pet foods, starch solutions

Cosmetics Industry: Lotions, sunscreens, perfumes, decorative cosmetics, shampoos, hair dyes, hand scrubs, liquid soaps, toothpaste, collagen suspensions, carbon emulsions

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsions, polymer emulsions, silicon emulsions, gum solutions, catalyst suspensions, penetrants, insecticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coatings, shampoos (oil-in-water or water-in-oil), paraffin emulsions, fat emulsions, vegetable-based decomposers, preservatives

Beverage Industry: Fruit juices, vegetable juices, milk mixed beverages, protein drinks, flavors, liqueurs, alginates

Product Volume (15L---5000L):

Notes:

1 The upper processing capacity in the table refers to the test data when the medium is "water";

2 The processing capacity depends on the viscosity, consistency of materials and the requirements of the final product;

3 For working conditions such as high temperature, high pressure, flammability, explosiveness, and corrosiveness, accurate parameters must be provided for model selection and customization;

4 The data in this table may not be accurate due to technical modifications or customization. The correct parameters shall be subject to the actual product provided.